Transition of Pakistan Sugar Industry

Transition of Pakistan Sugar Industry

IPRO Group’s contribution to enhance the efficiency

Scenario of Pakistan Sugar Industry till year 2005

  • Process steam demand     48-65 % on cane
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  • Sugar losses                         2.5-3 % on cane
  •  
  • Boiler pressure                    <25 bar
  •  
  • Refined sugar colour          45-70 IU
  •  
  • Power export                        Nil
IPRO India
Cascade continuous pan

Present day scenario

  • ~10 back-end refinery factories with steam consumption between 32- 38% on cane
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  • Boilers pressures up to 110 bar
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  • Power export to the grid
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  • >110 FFEs installed in Pakistan
  •  
  • Higher level of automation
  •  
  • Reduced sugar losses
  •  
  • Refined sugar of <45 IU
  •  
  • Pharma grade sugar <25 IU
  •  
  • Awareness on the benefits of planning and proper engineering

Technologies introduced by IPRO

  • Combined beet and cane sugar factory
  •  
  • Integrated refinery with power export
  •  
  • Complete trains of five effect FFE
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  • FFE for melt concentration
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  • Cascade continuous pan
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  • Seed cooling crystallizer (SCC)
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  • Fully automated pan operation
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  • High pressure boiler and turbine
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  • Carbonatation system with Richter tubes
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  • Laboratory control as per ICUMSA
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  • Various process optimization schemes
IPRO India
Falling film evaporators
Seed Cooling Crystalliser by Ipro India
Seed cooling crystalliser

A few references

  • 04 x sugar factories of JDW group operating in the range of 32-36% steam on cane
  •  
  • 02 x sugar factories of Almoiz group operating below 36% steam on cane
  •  
  • Sheikhoo Sugar and RYK Sugar operating below 38% steam on cane
  •  

Note: All the factories are with backend refineries.

IPRO India
Pan automation
IPRO India

Integrated beet and cane sugar factory

IPRO INDIA

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Sugar Factory Equipments

IPRO INDIA’s we offer energy saving and modern sugar factory equipments for the sugar industry i.e. Falling Film Evaporator, Direct Contact Heaters, Condensate Flashing System, Pan Automation System, Condensers,  Carbonatation System, Cascade Continuous Pan etc. which are a part of highly efficient modern sugar factories.

Sugar Factory Equipments

IPRO INDIA’s we offer energy saving and modern sugar factory equipments for the sugar industry i.e. Falling Film Evaporator, Direct Contact Heaters, Condensate Flashing System, Pan Automation System, Condensers,  Carbonatation System, Cascade Continuous Pan etc. which are a part of highly efficient modern sugar factories.

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