Open Nozzle Condenser

Condenser ^pro Open Nozzle Condenser

Open Nozzle Condensers are essential for the sugar industry to carry out the crystallization process under low pressure conditions. Apart from creating vacuum in the pans, condensers can play significant role to optimize the pan station improving the overall plant performance.

IPROINDIA offers direct contact multiple entry open nozzle condenser – Condenser ^pro for efficient vacuum generation with open nozzles. Condenser ^pro are designed to work at an approach (vapour – tail pipe ) temperature of 5-7 °C. It provides stable vacuum throughout the pan operation which is essential for the efficient crystallization process to avoid development of fines and crystal dilution. Open Nozzle Condenser design without any nozzle governing system makes them maintenance free and can be operated throughout the season.

The Condenser ^pro condensers are provided with multiple injection water inlets for precise control of injection water according to the vapour entering to the condensers. Condenser ^pro can be installed individually for each pan or evaporator or they can be also installed as common condenser for multiple pans and evaporators.

Injection water requirement to condense 100t/h vapour at different approach temperatures

Power requirement for vapour condensation at different approach temperatures for 100 t/h vapour

Design Features and Advantages

Designed according to ASME standards for operational safety and longer life
Operates at low temperature approach of 5-7 °C
30-40 % less injection water required
Maintains constant vacuum all the time
High operational flexibility
Fully automated
Almost no maintenance required
Substantial power saving at injection and cooling stations
Less investment in cooling tower/ spray ponds
Without any nozzle governing system. All the controls are external, thus easy to maintain